Quality First: 100% Quality Control and Expanded Production Capacity (2018)

In 2018, TOPCORE took a major step forward—redefining its production standards and elevating product consistency. After years of growth, it became evident that maintaining supply stability, product quality, and customer trust required significant modernization.

This year marked the implementation of two major developments:

• 100% Quality Control – ensuring consistency and the highest manufacturing standards.
• Relocation to a New Production Facility – doubling operational space, increasing capacity, and introducing greater automation.
  

These changes not only reinforced our market position but also unlocked new opportunities for expansion and technological innovation.

1. Implementing 100% Quality Control

Since its foundation, TOPCORE has focused on consistency and product quality. In 2018, we took a significant leap forward by introducing 100% quality control—minimizing production variances and ensuring stable parameters across every batch of adhesive.

Key quality control improvements included:

• Stricter raw material evaluation – We identified major inconsistencies in incoming dextrin, even from certified suppliers. In response, we introduced meticulous tracking and testing of every DX delivery.
• New testing procedures – Viscosity of dextrin began being measured upon arrival. All raw materials were logged and stored for retrospective analysis, and every produced batch was monitored.
• Digitalization of production – Every batch was digitally recorded, improving traceability and process control.
• Sample archiving – Adhesive samples (both liquid and powder) were stored for backtracking and analysis if needed.
  

The result?

Stable, predictable product quality—translating into greater production consistency for our customers. Line operators could rely on uniform adhesive properties with every delivery, reducing production waste and increasing efficiency.

“One of the best customer comments we received was: ‘Every IBC is identical.’ That meant we had achieved complete stability—our ultimate goal.”— Petr Červinka, Co-founder of TOPCORE

2. Relocation to a New Production Facility

As demand grew, and with the need to modernize production, TOPCORE made the strategic decision to move into a larger, more advanced facility.

Previously operating within just 400 m², the new 800 m² space allowed for:

• Expanded inventory storage – Larger stock of raw materials, reducing supply fluctuations and stabilizing production.
• Investment in new technologies – Upgraded production lines and added automation.
• Establishment of an in-house quality lab – Equipped with modern instruments for precise adhesive analysis.
• Enhanced workspace – Improved conditions for both operators and the technical team.
  

Challenges we overcame:

• Logistics of the move – The production line had to be fully disassembled and reinstalled at the new site.
• Minimizing downtime – We pre-supplied customers to ensure their production wouldn’t be affected.
• Flawless start-up – The new facility had to be operational immediately upon installation.
  

“The move wasn’t easy—we had to ensure a seamless transition so our customers wouldn’t experience any delivery disruptions. Thankfully, we pulled it off 100%.”— Zdeněk Vařejka, Co-founder of TOPCORE

3. Impact on Our Brand and Customers

How these changes strengthened our position in the market:

• Enabled international expansion – With increased capacity and more stable production, we were able to serve more customers across Europe.
• Boosted customer confidence – Guaranteed quality in every batch translated into more reliable production outcomes for our partners.
• Increased operational efficiency – Digitalization and better material control led to faster, lower-waste production cycles.
  

Customer feedback highlights:

“We know every adhesive delivery will perform the same—no surprises, no variability.”“The stability of your products helped us optimize our process and reduce rework.”

These advancements positioned TOPCORE as a trusted name in industrial adhesives—synonymous with stability, reliability, and innovation.

4. A Year of Transformation and a Foundation for Future Innovation

2018 wasn’t just about scaling up—it marked our full commitment to long-term sustainability and efficient manufacturing. This foundational year paved the way for future developments, such as:

• Collaboration with universities on adhesive innovation
• Development of borax-free adhesives as part of our environmental mission
• Ongoing market expansion and product portfolio growth

What’s next?

In the next chapter of The Evolution of TOPCORE, we’ll explore 2020—when our partnerships with research institutions took off, fueling the development of eco-friendly adhesives transforming the industrial sector.

Curious to see how our technology is pushing the limits of quality?

Get in touch or visit our website to explore the difference TOPCORE makes.